What you need
- Small flathead screwdriver or tweezers
- Hex key set (if back cover removal is required)
Error Description and Cause
What you need
- Error code 01604 indicates an X motor position error
- Daughterboard cannot determine carriage position
- Carriage position is normally measured by:
- Encoder strip
- Encoder strip sensor on the carriage
- Common causes include:
- Carriage belt moving too quickly or unevenly
- Damaged encoder strip
- Damaged encoder strip sensor
What you need
- If error code 01604 is not listed, refer to a different troubleshooting guide or contact DTF Station support
- Perform a nozzle check and observe the carriage stopping.
- Open the Hosonsoft dashboard.
- Click the flashing red light bulb icon in the bottom-right corner.
- Navigate to the Log page.
- Review the error codes listed in red.
- Confirm error code 01604 is present.
- Open the printer cover.
- Go to the back of the printer.
- Turn the printer off.
- Unplug the power cord from the printer.
- Open the back powerboard cover.
- Locate the carriage servo motor inside the back of the printer.
- Identify the numbered switches on the motor.
- Confirm switches 2 and 3 are in the ON position.
- Using tweezers, flip switch 3 to the OFF position.
- Leave switch 2 in the ON position.
- Avoid touching or damaging nearby components.
Restore Power
- Close the back cover.
- Plug the power cord back in.
- Turn the printer on.
- Wait for the printer to reach Idle status.
What you need
- Do not enter a value higher than 300
- Entering a higher value will cause an error
- If an error occurs, restart the printer and repeat the calibration process
- Open the Hosonsoft dashboard.
- Navigate to the Advanced tab.
- Enter the factory password: 111111.
- Go to the X Motor subtab.
- Locate the Gear Ratio setting.
- Change the value from 1000 to a value below 300.
- Click Check to begin calibration.
- Wait for the carriage to move left and complete measurement.
- Confirm the carriage returns to the capping station home position.
- Go to File.
- Click Save.
- Navigate to Operation.
- Click Initialize to exit Advanced mode.
Verification
- Send test prints.
- Confirm the printer no longer stops unexpectedly.
- Monitor for any recurring X motor position errors.
Technician Escalation
What you need
- If the printer stops again after calibration, contact DTF Station for further instructions