Before you start
SECTION (00:00:20) Required Tools SECTION (00:00:30) Export Firmware Before Replacement
What you need
- Follow this guide if the motherboard indicator shows a red light or a DTF Station technician advises replacement
- Open DTF Station Pilot
- Go to the Advanced tab
- Ensure you are in Factory Setting
- Enter password: 61s
- Click Confirm
- Select Firmware
- Click Export Firmware
- Choose or create a folder
- Name the file as desired
- Click Save
- Press OK SECTION (00:01:05) Power Down Preparation
- Turn off the printer
- Unplug the power cord completely SECTION (00:01:20) Accessing the Motherboard
- Go to the back of the Prestige R1
- Remove the two rear panels covering the motherboard SECTION (00:01:30) Removing Flex Cables A, B, C, and D
- Identify thick flex cables labeled A, B, C, and D
- Use two hands to pull each cable straight out
- Move cables aside carefully SECTION (00:01:55) Removing the Power Socket Connector
- Hold the middle clip with your index finger
- Pull straight out using your thumb SECTION (00:02:20) Labeling and Documentation SECTION (00:02:40) Removing Flex Cable #2 (Control Panel)
- Identify flex cable number two
- Pull straight out using two hands
- Avoid bending the cable SECTION (00:06:40) Removing the Ethernet Port
- Press down on the Ethernet port clips
- Pull the port straight out SECTION (00:06:55) Removing the Motherboard
- Use a screwdriver to remove the four mounting screws
- Carefully lift out the motherboard SECTION (00:07:15) Installing the New Motherboard
- Place the new motherboard into position
- Secure it using the four screws SECTION (00:07:35) Reconnecting All Cables
- Reconnect all wires one by one
- Follow labels or reference photos
- Contact DTF Station technicians if unsure SECTION (00:08:10) Reinstalling Flex Cable #2
- Ensure silver contacts are straight
- Insert the cable into the slot
- Push straight in gently SECTION (00:08:40) Reinstalling Flex Cables A, B, C, and D
- Align connectors with their slots
- Push straight in SECTION (00:11:07) Initial Power Test
- Reconnect the power cord
- Turn the printer on
- Check the motherboard indicator light
- Confirm control panel status shows Idle SECTION (00:11:45) Reinstall Rear Panels SECTION (00:12:00) Motherboard Upgrade Package Installation
- Go to the front of the printer
- Power on the machine
- Open the Quick Start Guide
- Navigate to Important Resources
- Scan the QR code
- Open the DTF Station Pilot R1 folder
- Download the Motherboard Upgrade Package SECTION (00:12:50) Running the Motherboard Upgrade
- Go to Firmware Version Model subtab
- Click Update
- Navigate to the downloaded upgrade package
- Select the Prestige R1 motherboard package
- When prompted, check Motherboard Program
- Click Upgrade
- Press OK to continue SECTION (00:13:20) Restart After Upgrade
- Close the upgrade window
- Turn off the printer and Pilot software
- Wait 5 seconds
- Turn both back on SECTION (00:13:55) Import Saved Firmware
- Go to Advanced tab
- Enter password: 61s
- Select Import Firmware
- Choose the previously saved firmware file
- Select all options SECTION (00:14:30) X Gear Ratio Adjustment
- Perform X Gear Ratio calibration
- Confirm target move value is 100 SECTION (00:15:00) Carriage Recovery (If Stuck)
- Power off the printer
- Wait 5 seconds
- Apply light force to move carriage to center
- Power printer back on
- Redo X Gear Ratio SECTION (00:15:30) Final Ink and Cleaning Steps
- Exit Advanced mode
- Go to Settings tab
- Select Ink Charge
- Fill ink for 20 seconds
- Perform two consecutive head cleanings SECTION (00:16:00) Final Mechanical Checks SECTION (00:16:20) Final Verification
- Perform a nozzle check
- Confirm nozzle pattern is acceptable
- Resume printing if results are normal SECTION (00:16:40)
- This procedure applies to the Prestige R1 DTF printer
- Exporting firmware before replacement is required
- Screwdriver
- Label stickers
- Gloves
- New motherboard
- Do not bend cables
- Bending may cause damage
- Do not pull on the wires
- Use the video reference if unsure how the clip works
- Apply label stickers to wires if needed
- Take photos of wire orientation
- Wire positions may differ between machines
- Do not bend the connector
- Do not angle or force
- Bent prongs can damage the motherboard
- Red light indicates an error
- If red light appears, power off and recheck all connections
- If red light persists, contact DTF Station
- Replace the rear panels once the board passes inspection
- Parameter loading may take up to 1 minute
- If parameters fail to load, repeat the upgrade
- Do not allow value to be 1000
- Open front cover during cleaning
- Verify print head is centered on capping station
- Confirm wiper blade contacts print head surface
- Motherboard replacement is complete