Steps
- Bypass the front cover sensor using a metal object such as a drill bit
- Confirm the computer is connected and DTF Station Pilot is running
- On the control panel, press Menu
- Navigate to Head Maintenance and press Enter
- Select Head Status and press Enter
- Wait for the nozzle check to print
- Confirm that no nozzle pattern is visible SECTION (00:01:10) Remove Media and Prepare Printer
- Lift the pinch rollers using the rear handle
- Carefully roll the media out of the printer bed
- Power the printer on
- Wait until the status shows Idle SECTION (00:01:44) Move Carriage and Access Daughterboard
- Tap the Left Arrow key once to disengage the capping station
- Press and hold the Left Arrow key to move the carriage to the center
- Press the emergency stop button to power off
- Remove the daughterboard cover by loosening two screws on each side
- Lift the cover upward to expose the daughterboard SECTION (00:02:53) Safety Notes While Daughterboard Is Exposed SECTION (00:03:23) Check for Daughterboard Error Light
- Release the emergency stop to power the printer on
- Observe the daughterboard for a red blinking light
- Red blinking light indicates an error condition
- Wear protective gloves before handling any cables SECTION (00:04:01) Disconnect Print Head Ribbon Cables
- Tap the Left Arrow key once to disengage the capping station
- Press and hold the Left Arrow key to move the carriage to center
- Press the emergency stop to power off
- Take photos of ribbon cable orientation before removal
- Refer to the cable diagram for correct port locations
- Carefully unplug all ribbon cables using even pressure
- Avoid side-to-side wiggling to prevent damage SECTION (00:05:44) Test Daughterboard Without Print Heads
- Release the emergency stop to power the printer on
- Check the daughterboard for a red blinking light
- If no red light appears, the daughterboard is functioning correctly
- Press the emergency stop before the carriage docks SECTION (00:06:15) Test Color Print Head
- Remove the carriage cover by loosening two screws on each side
- Lift the cover to expose the print heads
- Plug in only the color print head ribbon cables
- Ensure blue tape orientation matches the ports
- Power the printer on using the emergency stop
- Check for a red blinking light
- No red light confirms the color print head and cables are good
- Power off using the emergency stop SECTION (00:07:24) Evaluate White Print Head Cables SECTION (00:07:55) Test Daughterboard Ports Using Color Head
- Plug the color print head cables into the white print head ports
- Power the printer on
- Check for a red blinking light
- No red light confirms all daughterboard ports are functional
- Power off using the emergency stop SECTION (00:08:31) Replace Damaged White Print Head Ribbon Cables
- Replace the damaged ribbon cables on the white print head
- Inspect both ends of the ribbon cables for damaged contact points
- Plug the new ribbon cables into the daughterboard carefully
- Power the printer on and check for a red blinking light
- No red light confirms successful replacement
- Power off using the emergency stop SECTION (00:09:32) Clean and Reinstall Remaining Ribbon Cables
- Inspect remaining ribbon cable contact points
- Clean dirty or ink-covered contacts with lint-free cloth and 99% isopropyl alcohol
- Carefully straighten bent contact points if needed
- Plug in all remaining ribbon cables using even pressure SECTION (00:10:06) Reassemble Printer Covers
- Organize ribbon cables to prevent snagging
- Reinstall the carriage cover and tighten screws
- Reinstall the daughterboard cover and secure screws
- Ensure covers are installed before allowing carriage docking SECTION (00:10:43) Final Nozzle Check
- Power the printer on and allow the carriage to dock
- Wait until the status shows Idle
- Bypass the cover sensor using a metal object
- Press Menu on the control panel
- Navigate to Head Maintenance and select Head Status
- Print a nozzle check
- Confirm all nozzles are firing correctly
- Verify no red light is visible through the daughterboard cover SECTION (00:11:27)
- Do not allow the carriage to dock onto the capping station while the cover is off
- Exposed cables can contact the printer frame and become damaged
- Power off the printer before the carriage reaches the capping station
- If white print head ribbon cable contact points are visibly damaged, do not plug them in
- Plugging damaged cables into the daughterboard can damage the ports
- Printer is confirmed production-ready
- No ink output issue has been resolved
- Refer to the final section of the video for daughterboard locations on other LNR series printers